Press Products×加川製作所 - List of Manufacturers, Suppliers, Companies and Products

3D Shape Prototype Press Parts [Instantly Shape Design Intent]

3D shape prototype press parts that immediately turn design intentions into form! We can finish them quickly and with high quality through press processing, even from just one piece!

We quickly and high-quality finish metal parts with three-dimensional shapes, such as free-form surfaces and deep drawing, starting from just one piece using press processing. We have hydraulic presses ranging from 35t to 600t, and we can handle prototypes for sizes up to structural components like brackets and pillars or frames for automotive parts. Additionally, we also accommodate short-term delivery for small lots or limited press parts using high-speed hydraulic presses. 【Features】 ■ A lineup of hydraulic presses up to 600t ■ Support for jig manufacturing, machining, and various secondary processing ■ Utilization of unique know-how in mold manufacturing ■ Response to urgent product requests ■ Assistance in producing mass production models using prototype data *For product details, please download the PDF materials or contact us. *We accept production starting from one piece. Please feel free to inquire.

Company：加川製作所
Price：Other

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[Case Study] Key Points for Designing Metal Press Parts Without Failure

Explaining common pitfalls in metal press molding prototypes and designs by shape! Includes easy-to-understand illustrations! *Many achievements in automotive parts and construction machinery molds.

In "Points for Designing Metal Press Parts That Don't Fail," we introduce common failure cases and their solutions in the manufacturing and design of 3D-shaped press parts, such as deep drawing. Kagawa Manufacturing, a press prototype workshop boasting skilled processing techniques, illustrates three types of shapes: "pointed shapes," "warped shapes," and "drawn shapes." ~For those who are struggling with issues like these~ ■ Want to minimize thickness reduction ■ Want to eliminate wrinkles (buckling phenomenon) caused by compressive stress ■ Have traces from the number of processes remaining as wrinkles 【Failure Cases】 ■ Pointed Shapes In shapes with a peak, such as triangles, the stretching of the plate is concentrated, leading to easy crack formation, and there is a high risk of significant thickness reduction, making it difficult to secure the minimum required thickness. ■ Warped Shapes The circumference dimension on the bottom side is longer than that on the top side, and the excess difference appears as wrinkles or overlaps in the bottom part of the top side. This shape is unsuitable for the mating surface with counterpart parts. ■ Drawn Shapes To secure the outer dimensions after drawing, the material dimensions must be increased, but a large number of processes are required to draw the cylindrical part, resulting in traces from the number of processes remaining as wrinkles.

Company：加川製作所
Price：Other

Press Dies

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Cold rolled steel sheet/deep drawing shape [SPCE t1.0]

3D shape prototype press parts that immediately turn design intentions into form! We can finish them quickly and with high quality through press processing, even from just one piece!

We quickly and high-quality finish metal parts with three-dimensional shapes, such as free-form surfaces and deep drawing, even from a single piece using press processing. We have hydraulic presses ranging from 35t to 600t, and for example, in the case of automotive parts, we can prototype components from brackets to structural members like pillars and frames that make up the white body. Additionally, we also accommodate short-term delivery of small lots and limited press parts using high-speed hydraulic presses. 【Features】 ■ A lineup of hydraulic presses up to 600t ■ Support for jig manufacturing, machining, and various secondary processing ■ Utilization of unique know-how in mold manufacturing ■ Response to urgent requests ■ Assistance in producing mass production types using prototype data 【Equipment Owned *Partial】 ▽ Hydraulic Presses Kawasaki Heavy Industries manufactured high-speed 600ton L3000xW2000xH1500 1 unit Kawasaki Heavy Industries manufactured 300ton L2000xW1500xH1500 1 unit 100ton L1000xW650xH750 1 unit 35ton 3 units ▽ Robot Welding Machine (CO2) Panasonic manufactured TAWERS 350A movable range φ1400 1 unit (Various others) *For more details, please download the PDF or contact us.

Company：加川製作所
Price：Other

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[Processing Example] 3D Shape Prototype Pressed Parts

Prototype evaluation equivalent to mass-produced items can be achieved with fewer processes! Small batches and complex shapes can also be formed by pressing!

We would like to introduce a case study of a hat produced using press processing. Our company offers services utilizing 3D shape prototype pressing. We are equipped with hydraulic presses ranging from 35t to 600t, allowing us to handle prototypes for automotive parts, from brackets to structural components of white body sizes. We can also mold unexpected items, so please feel free to contact us. 【Overview】 ■ Material: SPCC t1.2 ■ Size: 270X180X120 ■ Processing Details - Pressing is done in two stages, followed by piercing and trimming with a 3D laser processing machine. - The surface is polished for a glossy finish. 【Features】 ■ We accommodate orders starting from one piece. ■ Forming technology with fewer processes using hydraulic presses. ■ Short delivery times made possible by matching technology and equipment. ■ Testing and evaluation can be conducted in the press process just like mass-produced items. ■ Flexible response to sudden design changes. ■ We provide consultations on actual methods and reference prices while viewing the actual item. *For more details, please refer to the PDF document or feel free to contact us. *Our company accepts production from one piece. Please feel free to inquire.

Company：加川製作所
Price：Other

Processing Contract

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Prototype and small lot specialty! Metal press processing [Quickly shape your design intent!]

Even if you think 'Is it impossible for the press?', please consult with us first! We can immediately turn your design intentions into reality. We can also produce discontinued items if we have the actual product.

We quickly and high-quality finish metal parts with three-dimensional shapes, such as free-form surfaces and deep drawing, even from just one piece using press processing. We have hydraulic presses ranging from 35t to 600t, and for example, in the case of automotive parts, we can prototype sizes from brackets to structural components like pillars and frames that make up the white body. Additionally, we also accommodate short-term delivery of small lots and limited press parts using high-speed hydraulic presses. 【Features】 - A lineup of hydraulic presses up to 600t - Jig manufacturing, machining, and various secondary processing - Utilizing unique know-how in mold manufacturing - Responding to urgent requests - Capable of producing discontinued items if the original is available Prototyped press parts with three-dimensional shapes, regardless of the form. We will finish to the "desired shape" immediately! With 35 years of continuous drawing experience, we specialize in prototyping, which often involves producing once and then finishing. We have always responded to various new shapes, and with experience in producing over 400 types annually, we can efficiently and quickly handle complex shapes. *We accept production from one piece. Please feel free to contact us for inquiries.

Company：加川製作所
Price：Other

Electron tube

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Electro-galvanized steel sheet / Three-dimensional complex shape [SECC t2.0]

3D shape prototype press parts that immediately turn design intentions into form! We can finish them quickly and with high quality through pressing, even from just one piece!

We quickly and high-quality finish metal parts with three-dimensional shapes, such as free-form surfaces and deep drawing, even from a single piece using press processing. We have hydraulic presses ranging from 35t to 600t, and for example, in the case of automotive parts, we can handle prototypes for sizes ranging from brackets to structural components like pillars and frames that make up the white body. Additionally, we also accommodate short-term delivery of small lots or limited press parts using high-speed hydraulic presses. 【Features】 ■ A lineup of hydraulic presses up to 600t ■ Support for jig manufacturing, machining, and various secondary processing ■ Utilization of unique know-how in mold manufacturing ■ Response to urgent requests ■ Assistance in producing mass-production types using prototype data 【Equipment Owned (Partial)】 ▽ Hydraulic Presses Kawasaki Heavy Industries manufactured high-speed 600ton L3000xW2000xH1500 1 unit Kawasaki Heavy Industries manufactured 300ton L2000xW1500xH1500 1 unit 100ton L1000xW650xH750 1 unit 35ton 3 units ▽ Robot Welding Machine (CO2) Panasonic manufactured TAWERS 350A with a movable range of φ1400 1 unit (Various others) *For details, please download the PDF or contact us.

Company：加川製作所
Price：Other

Processing Contract

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Hot rolled soft steel sheet / three-dimensional free-form shape [SPHC t3.2]

3D shape prototype press parts that instantly turn design intentions into reality! We can finish them quickly and with high quality through pressing, even from just one piece!

We quickly and high-quality finish metal parts with three-dimensional shapes, such as free-form surfaces and deep drawing, even from a single piece using press processing. We have hydraulic presses ranging from 35t to 600t, and for example, in the case of automotive parts, we can prototype components from brackets to structural members like pillars and frames that make up the white body. We also accommodate short-term delivery of small lots and limited press parts using high-speed hydraulic presses. 【Features】 ■ A lineup of hydraulic presses up to 600t ■ Support for jig manufacturing, machining, and various secondary processing ■ Utilization of unique know-how in mold manufacturing ■ Response to urgent requests ■ Assistance in producing mass production models using prototype data 【Equipment Owned *Partial List】 ▽ Hydraulic Presses Kawasaki Heavy Industries manufactured high-speed 600ton L3000xW2000xH1500 1 unit Kawasaki Heavy Industries manufactured 300ton L2000xW1500xH1500 1 unit 100ton L1000xW650xH750 1 unit 35ton 3 units ▽ Robot Welding Machine (CO2) Panasonic manufactured TAWERS 350A with a movable range of φ1400 1 unit (Various others) *For details, please download the PDF or contact us.

Company：加川製作所
Price：Other

Processing Contract

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Hot-rolled steel sheets for automotive structures / Deep drawing shape [t2.3]

3D shape prototype press parts that immediately turn design intentions into form! We can finish them quickly and with high quality through press processing, even from just one piece!

We quickly and high-quality finish metal parts with three-dimensional shapes, such as freeform surfaces and deep drawing, even from a single piece using press processing. We have hydraulic presses ranging from 35t to 600t, and for example, in the case of automotive parts, we can prototype components from brackets to structural members like pillars and frames that make up the white body. We also accommodate short-term delivery of small lots and limited press parts using high-speed hydraulic presses. 【Features】 ■ A lineup of hydraulic presses up to 600t ■ Support for jig manufacturing, machining, and various secondary processing ■ Utilization of unique know-how in mold manufacturing ■ Response to urgent requests ■ Assistance in producing mass production types using prototype data 【Equipment Owned *Partial】 ▽ Hydraulic Presses Kawasaki Heavy Industries manufactured high-speed 600ton L3000xW2000xH1500 1 unit Kawasaki Heavy Industries manufactured 300ton L2000xW1500xH1500 1 unit 100ton L1000xW650xH750 1 unit 35ton 3 units ▽ Robot Welding Machine (CO2) Panasonic manufactured TAWERS 350A with a movable range of φ1400 1 unit (Various others) *For details, please download the PDF or contact us.

Company：加川製作所
Price：Other

Processing Contract

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Cold rolled steel sheet/deep drawing shape [t0.8]

3D shape prototype press parts that immediately turn design intentions into form! We can finish them quickly and with high quality through press processing, even from just one piece!

We quickly and high-quality finish metal parts with three-dimensional shapes, such as freeform surfaces and deep drawing, even from a single piece using press processing. We have hydraulic presses ranging from 35t to 600t, and for example, in the case of automotive parts, we can handle prototypes from brackets to structural components like pillars and frames that make up the white body. Additionally, we also accommodate short-term deliveries for small lots and limited press parts using high-speed hydraulic presses. 【Features】 ■ A lineup of hydraulic presses up to 600t ■ Support for jig manufacturing, machining, and various secondary processes ■ Utilization of unique know-how in mold manufacturing ■ Response to urgent requests ■ Assistance in producing mass production types using prototype data 【Equipment Owned *Partial List】 ▽ Hydraulic Presses Kawasaki Heavy Industries manufactured high-speed 600ton L3000xW2000xH1500 1 unit Kawasaki Heavy Industries manufactured 300ton L2000xW1500xH1500 1 unit 100ton L1000xW650xH750 1 unit 35ton 3 units ▽ Robot Welding Machine (CO2) Panasonic manufactured TAWERS 350A with a movable range of φ1400 1 unit (Various others) *For more details, please download the PDF or contact us.

Company：加川製作所
Price：Other

Processing Contract

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[Processing Example] Sharp Shapes - For Those Who Want to Reduce Plate Thickness

Introducing examples of pointed shapes that are prone to failure in the prototyping and design of metal press forming. An explanation using illustrations categorized by shape!

We will introduce the key points for designing metal press parts that do not fail. Parts with sharp shapes tend to concentrate the stretching of the sheet, making it easy for cracks to occur, and there is a high risk of significant reduction in sheet thickness, which may not meet the minimum thickness requirement. A larger bend radius is desirable for these shapes. Our company offers solutions by maintaining height while increasing the bend radius, especially by enlarging the radius without changing the height and angle. 【Overview】 ■Failure Cases - In shapes with points, such as triangles, the stretching of the sheet is concentrated, leading to a high risk of cracks occurring easily. ■Solutions - Increase the bend radius while maintaining height (when it is necessary to maintain height). - Especially increase the bend radius without changing height and angle. *For more details, please refer to the PDF document or feel free to contact us. *Our company accepts production from a single piece. Please feel free to inquire about your requests.

Company：加川製作所
Price：Other

Press Dies

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[Processing Example] Drawn Shape - For Those Who Want to Eliminate Wrinkles Caused by Compressive Stress -

Introducing examples of failure-prone drawing shapes in the prototype and design of metal press forming. Illustrated explanations by shape!

We will introduce the key points for designing metal press parts that do not fail. For parts with a drawn shape that has a distance to the outer contour, it is necessary to increase the material dimensions to ensure the outer dimensions after drawing, which requires many processing steps, leaving traces of wrinkles corresponding to the number of processes. Additionally, if there are shapes with irregularities, the wrinkle suppression structure of the mold may not be placed appropriately, leading to the occurrence of wrinkles and overlaps. We recommend a solution where the inner and outer parts are made as separate components and assembled. [Overview] ■ Failure Cases - A large number of processing steps are required to draw the cylindrical part. - The wrinkle suppression structure of the mold cannot be placed appropriately, leading to wrinkles and overlaps. ■ Solution - Separate the inner and outer parts and assemble them (recommended). * For more details, please refer to the PDF document or feel free to contact us. * We accept production from a single unit. Please feel free to inquire.

Company：加川製作所
Price：Other

Press Dies

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Press Products×加川製作所 - List of Manufacturers, Suppliers, Companies and Products

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